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Aug
17

Expectations from Machine Metal Services

Expectations from Machine Metal Services During the manufacturing of a system or product, there is likely to be the need for some level of machine metal services. These services involve taking metal of all types and turning it into specific parts and components. The machining process is difficult and requires a wide range of drill presses, milling machines, lathes and other items. It takes a skilled professional as well as state of the art equipment to ensure the finished product comes out exactly as it needs to in order to achieve the specific tasks of the job. When you need these services, there are several key things to look for in the provider. The Most Important Services Machine metal services include a variety of steps. The steps and tools used are dependent on the actual end product’s needs. Options include 3D milling, turning, threading, boring, drilling, engineering, and split anvils. When you choose a company to handle these types of services for you, you are trusting them with the functionality of your end product. That is why it is so important to choose a company with well trained and certified technicians to ensure the best end result. To know who to hire, consider a few things. First, can they handle high volume? If not, they may not be as versatile or as experienced as needed. They also need to handle the type of metal you need as well as the application details required. It is very important to learn what types of products they have made in the past as this can be an indication of what options are available to you as well. The best machine metal services are capable of providing very precise, and high quality finished items. And, they do it without any risk of problems later. As you take into consideration who to work with, always focus their workmanship. Be the first to like. Like...
Mar
30

When Wire EDM Services Are The Best Option

When Wire EDM Services Are The Best Option When it comes to working with metals and alloys, there are some very well established methods used for decades if not centuries. There are also some new technologies, with wire EDM as a prime example. The Basics of the Process Wire EDM was first used about six decades ago, but it was not a focus in most machine shops until a few decades later. The basics of the technology include the use of a taut wire stretched between two points, with one feeding in wire from a spool. This constant feed is required as the wire erodes due to the discharge of up to 250,000 times per second to cut the metal. The cutting is completed with the wire and the workpiece submerged in deionized water. As the wire approaches the surface of the workpiece, a spark occurs along the precise path of the cut. The electric discharge superheats the specific point on the workpiece. At the same time, the dielectric fluid creates a high-pressure bubble as it becomes an ionized gas. As the bubble instantly collapses, it scatters all of the melted metal from the electric discharge into the surrounding solution. In this way, the wire EDM provides a clean, precise cut without any accumulation of waste materials, burrs or irregular edges. As the fluid is constantly flowing along the surface, it also immediately cools the area exposed to the spark as well as assists in cooling the wire. The Benefits Using wire EDM services is very beneficial for specific types of cutting requirements. One of the big advantages in using the technique and the equipment is the ability to cut through much harder metals and alloys with speed and precision. Difficult with other cutting techniques, there is no problem in maintaining even exacting standards and tolerances with hard to work with materials. There is also the benefit of applying the heat from the electric discharge only heating the specific metal of the cut. This is an advantage in eliminating the need to use further heat treatment to accommodate for the application of external heat with other cutting methods. One other important consideration is the speed, wire EDM services can turn around even complex orders of large volume. With automation of the cutting process, this is a fast, low waste option to consider for parts of any shape and size. Be the first to like. Like...
Dec
14

3D Milling: Precise and Rapid Cuts

3D Milling: Precise and Rapid Cuts 3D milling is not the new technology on the block. It has been making the rounds since 2008/2009. However, it is becoming more common in machine shops and elsewhere. The reason for this surge is its ability produce precise components rapidly. Cutting by Any Other Name The process has several different names. Some refer specifically to its application. Among the more common ones are: Automatic feed rate override Geometric intelligence Automated machine guidance (AMG) Yet, no matter what name machinists refer to it by, it remains a process with the focus on one particular job. This is the production of a 3D prototype from a specific design. Why Use 3D Milling? This type of milling is gaining favor among professionals for a variety of reasons. In general, machinists utilize it to improve the production capabilities of their shop. Specifically, this extractive method: Performance levels: The machines provide a non-stop performance with only scheduled stoppages for repairs or maintenance Speed: Rapid production is typical Tolerances: This is capable of producing very tight tolerances – 0.001″ to 0.003″ are possible Quality: The cutting actions produce clean, clear, precise components Materials: Milling can cut almost any material including metal and plastics Supervision: The machinery requires little supervision Cost-effective: This machinery can help reduce overhead operational expenses through waste reduction and decreasing labor costs. Whether your shop is small, medium or large, it can rely on this machinery to improve production levels and quality. 3D Milling Today’s modern machine shops offer more than basic services. They are capable of using the latest technology to expand their customer base. Computer technology allows them to work with 3D milling machinery. This enables their operators to quickly, and efficiently, produce prototypes. In a highly competitive market, subtractive rapid prototyping gives those machine shops who adopt and adapt this technology an edge. Be the first to like. Like...
Sep
28

CNC Machine Services: Improving On Basic Machining

CNC Machine Services: Improving On Basic Machining Essentially, machining involves taking a piece of metal, plastic or other material and cutting it into a specified shape or format. The process requires controlled removal of excess material. The terminology applied to such a process is subtractive manufacturing. Controlling this reductive or subtractive work is often computer numerical control (CNC) technology. Indeed, providing CNC machine services is the norm for many machine shops who wish to expand their operations beyond the basics. What Is CNC Machining? CNC machining is not a singular action. It refers to a multi-staged process. As a workpiece proceeds through the shop, it is possible to improve basic machining services by value-added work. The addition of these value-added services to the basic process increases the ability or a machine shop to expand its customer base. CNC machining adds the capability of a computer directed and controlled capability to basic machining services. Among the conventional equipment, it is able to manipulate, are: Millers Centre lathes Drills Routers Drilling, milling and turning, all form one component of the three principal machining processes. In addition, CNC machine services can expand into and control other miscellaneous operations such as: Boring Broaching Burnishing Planning Sawing Shaping Such facets can increase the ability of a machine shop to attract customers. The shops that utilize CNC machining centers are the most capable of offering all kinds of milling as well as other options. Other options that can improve the capabilities of a shop are the installation of CNC drill and tap centers, CNC grinders, CNC lathes, CNC milling machines and CNC turning centers. Machine Shop Services Machine shops are able to offer their clients a variety of services. Some restrict their market while others work to expand it. One way of taking a shop to the next level is to invest in CNC. By including CNC machining services, shops – both large and small – to expand their customer base by including various value-added options. Be the first to like. Like...
May
12

How CNC Machine Services Can Help Your Business

How CNC Machine Services Can Help Your Business Numeric controls for machining are nothing new. In fact, their history dates back to the 1940s. Computer numeric control entered the scene in the 1970s and brought many benefits to the modern machine shop. In the 21st Century, the technology has expanded and greatly improved. Here are some of the good things you can receive from your local CNC machine services. What is CNC? CNC stands for computer numeric control, and it’s an efficient way to automate many machining operations. Simple methods use “x” and “y” axes to create two different machining processes. However, today’s high-tech machinery can use as many as five axes for some of the most complex machining available. In fact, some machines can bore, thread cut, and finish all in one process. Speed If you need precision machined parts quickly, CNC machine services can help. Computerized machinery can turn out one part after another. The machine makes each part the same way, so there’s no need to constantly check for accuracy and precision. This is important if you have an order that a customer needs within a few days time. Precision Thanks to modern high-speed machinery, you can enjoy precise cuts to .005 of an inch. In fact, CNC machining is the most efficient way to create affordable precision parts. Cost The best parts and materials have to meet your budget, or you can’t afford them. Modern CNC machine services can give you precision parts in the shortest amount of time, and they are cost-effective. Also, you can enjoy precision aluminum and stainless steel parts. In fact, some of the best shops deliver high-quality plastic machined parts. These shops can give you custom parts to serve just about any purpose. This is the most efficient way to produce high-quality parts without investing in expensive equipment, materials, and hiring more skilled employees for your business. Be the first to like. Like...

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