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Aug
11

Common Mistakes When Designing Custom Aluminum Extrusions

Common Mistakes When Designing Custom Aluminum Extrusions When it comes to custom aluminum shapes, the extrusion process is one of the best options. It allows for the entire shape to be created from one seamless piece of aluminum, which limits fabrication and the need for welding or joining. With original aluminum extrusion shapes possible through the use of custom extrusion companies it is much easier to design prototypes or large production runs. Of course, this all starts with the correct design of the die. The development of the die is crucial to the effectiveness of custom aluminum extrusions. Professional Designers are Essential Once you have a general idea of what you want the extrusion to look like, start working with a professional for the die design for the aluminum extrusion. This is an important step in the design stages. By knowing what is possible in custom aluminum extrusions, you can avoid wasting time and effort in creating a need for a shape that cannot be effectively created through the extrusion process. The die designer will work with your team to make sure the component is the best option based on how it will be used. In some cases, the designer may be aware of a standard or stock aluminum extrusion that may be a lower cost option. This may require slight changes in the design of the part, but it can end up saving a lot of money through production. Complicated Design Features One of the biggest mistakes to occur in the design process is to create a shape that is more complicated than required. Not only does this add to the time it takes to create the die, but the more complicated the shapes are, the more challenges there will be to produce the custom aluminum extrusions to very tight tolerances. Simple designs with similar sized walls, limited cavities and with rounded rather than square elements will be easier to extrude. It will also be easier to further machine the extruded shapes. Choice of Alloy With the different types of aluminum available, including specialized alloys used in different industries, knowing how to match the alloy to the requirement for the component will be essential. This is another area where working with an aluminum company rather than a general metal supplier has definite advantages. Their knowledge of aluminum will always be a benefit and can allow you to select the alloy for the extrusion that is best suited for the working environment and requirements. Be the...
Mar
16

2024 vs. 6061 Aluminum Square Bar

2024 vs. 6061 Aluminum Square Bar Aluminum is seeing a great deal of use in industry today. For example, many businesses are realizing the value aluminum provides and you will see 2024 and 6061 aluminum square bar used in many applications. However, there is a difference between these two alloys and it is important to be aware of all the differences, so you can choose the right materials. Let’s take a closer look at the properties of each of these aluminum alloys. 2024 or 6061 Aluminum? To create 2024, copper is the most important alloy. 6061 is made with mostly magnesium and silicon. Both metals are easy to work with. In fact, if you were trying to decide between 6061 aluminum square bar and 2024, workability is about the same. Welding When you need quality aluminum bar products which can be welded, 2024 is not the best choice. In fact, it does not lend itself well to welding. However, using a process known as friction welding, 2024 can be welded in some cases. 6061 aluminum square bar is the right choice if you need to weld your materials. 6061 is one of the most common aluminum alloys used for welding purposes. Corrosion Aluminum has a natural resistance to corrosion. However, it makes a big difference which alloy you choose, because some are much better for resisting corrosion than others. 2024 is not known for its excellent anti corrosive properties, and may not perform well in harsh environments. 6061 aluminum square bar is the best material to use if you want something with very good resistance to corrosion. Due to its excellent corrosion resistance, you will see 6061 in a great deal of marine applications because it performs well in saltwater environments. It is also used in agricultural applications and for structural components. Strength If you are looking for an aluminum alloy with very good strength, 2024 wins out against 6061 aluminum square bar. 2024 is often used in aircraft applications because it is relatively strong for its weight. In fact, its weight to strength ration is excellent. You will also see 2024 in the aerospace industry. This is not to say, 6061 isn’t strong. It just doesn’t have the strength factor you will find in 2024. So Which One Should You Choose? Both 2024 and 6061 aluminum square bar are excellent products. If you want a metal easy to work with and machine, you could use either one. However, when you need aluminum which can...
Mar
7

Getting the Best Out of the 7075 T6 Aluminum

Getting the Best Out of the 7075 T6 Aluminum If you are a startup company, you are probably always looking for the cheapest products or services, since most startup companies are low on budget. For instance, now that you have formed a startup company, you need to find affordable raw materials for your projects. One raw material is 7075 T6 aluminum. Do you want to get the most out of the buying experience? Here is what you’ll have to do: Find Your Supplier Find a cheap supplier, who is reliable. Low price is the priority here, but it is also important for you to partner with a company. Make sure they are a real company, and that they have a good reputation. Also, if the company is real, they have to meet certain needs such as proficiency, speed and affordable prices. Discuss and Set Your Terms Discuss, then set terms with the company. You need to be flexible at this point, since it is quite rare that all terms satisfy both parties. So, you have to give up on some and to make the other party give up on some too. Remember, always be polite, as it can help you to win debates, which can lead to big profits. Having great communication skills is a big advantage at this point of the business. Sign a Deal After you’ve set the terms, you can sign an agreement with the supplier. Make sure to only sign agreements that you’ve previously read, and always check the sections which are written with small print because those are the tricky parts! There are many tricksters in business, who can scam you legally by making you sign papers you haven’t previously read. So take care! Make a Test Buy Do a test buy. Check whether the supplier is worthy of the task, or not. If he is, then buy your first serious stock from them. Make Your Product Now, you need to get yourself buyers for your product. You may want to start a big marketing campaign to attract potential customers. You can do this either on the internet or “offline” too, but it’s more cost effective doing it online since many companies offer inexpensive advertising and marketing. Offer Good Customer Service After a successful marketing campaign, you will have lots of buyers. Show them the best service you can offer and give them amazing service! Customer satisfaction is an extremely important factor of business, as it can go viral, and people will hear...
Feb
3

The Ease Of Installing Slatwall Panels

The Ease Of Installing Slatwall Panels In many retail outlets, hardware stores, garages and even in homes and workshops you will find slatwall panels as a practical and efficient option to make a wall look great and also provide a wide range of different storage options for items. Aluminum slatwall panels come in a mill finish, which is a matte type of brushed finish just as the aluminum is processed through the mills. There is also the option to have a polished finished or even powder coat the aluminum to coordinate with the design and décor. This last option is most typically found in retail outlets while the mill finish is more common in workshops, hardware stores or even in home garages. What you Need To install slatwall panels, there will be a minimum number of tools and items you need. Most slatwall is sold in 8-foot lengths with widths of 4 feet, so if you want to avoid cutting simply set the area to coordinate with multiples of those dimensions. However, you can cut the aluminum with a table saw or a circular saw with the appropriate blade for cutting aluminum. Additionally, a power drill and screwdriver will make fast work of attaching the slatwall panels to the wall. Finding the Studs While the slatwall panels are not heavy themselves, once shelving, brackets or other displays are added, plus items, the weight pulling forward on the panels can be significant. It will be essential to ensure you are using the correct types of screws and attaching directly into the studs, either wood or metal, to support the weight of the panels and items. It is essential to make sure the first panel added to the wall is completely levels and squared to the space. Any irregularity in the placement of this first panel will be compounded as the next panel is placed on top. It is also important to work from the floor to the ceiling and not the other way for easy positioning of the next panel. Be sure to secure the slatwall panels on every stud using the correct screws. This is not a place to scrimp on securing the panels to the wall. After the panels are in place and secured display hooks, bars and shelving simply clip into the slots on the panels, creating an easy to adjust storage for anything you need. Be the first to like. Like...
Nov
3

The Long History Of 7075 Aluminum

The Long History Of 7075 Aluminum There is typically very little mystery or intrigue in the development of an aluminum alloy, but that is not the case with 7075 aluminum. This alloy was originally developed in 1936 by the Sumitomo Metal Industries in Japan. While now merged with Nippon Steel, the original Sumitomo Metal Industries began working to develop a lightweight, high strength-to-density ratio aluminum alloy that could be used in developing faster and stronger aircraft for the Imperial Japanese Navy. Secret Development The 7075 aluminum was developed completely in secret, and wasn’t used in the production of planes for the Imperial Japanese Navy until 1940. It was specifically used to construct the Mitsubishi A6M Zero frame, and it was considered from its first use in World War II, to be the best carrier-based fighter of the time. It was also flown in land-based campaigns as well. The lightweight frame, thanks to the use of the new 7075 aluminum, offered superior handling for the pilot and also significantly extended the range of the aircraft when it came to flight time. This specific plane was produced more than any other aircraft during the WWII in Japan. This alloy was first used in the United States and other countries in 1943, marketed by Alcoa, and used extensively within the aerospace and aircraft industries almost immediately. Use Today Not surprisingly 7075 aluminum is still considered an ideal alloy for use in aircraft and aerospace industries. It is very much in demand in these industries because of its high strength, low weight, and it excellent fatigue resistance. The one drawback to 7075 aluminum is that it is not as corrosion resistant as other aluminum alloys, but it is still considered to be moderate with regards to corrosion resistance. However, to offset this issue the alloy can be polished to a high degree of shine, making it a good option for many different uses including in remote controlled models as well as in sporting equipment. The 7075 aluminum is also used for marine types of applications. It can be sold as bare products or as an Alclad sheet or plate when increased corrosion resistance is required. This product is sold in different tempers from annealed or 7075-0 through to 7075-RRA. The RRA temper, which stands for retrogression and reage, begins with a T6 temper 7075 aluminum and processed from that point to multistage heat treatments. 3 people like this post. Like...

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