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Aug
7

Three Top Techniques That Can Detect When to Undertake Machine Alignment in Austin

Three Top Techniques That Can Detect When to Undertake Machine Alignment in Austin Machine alignment is a familiar term in the maintenance industry. Experts advise that there is no adequate replacement for machine alignment. Misalignment is a common cause for the breakdown of machines every year. In support of this, no lubricant can safeguard from misalignment of machinery. It is safer to be proactive rather than reactive when it comes to maintenance of machines. Aside from breakdowns, misalignment also leads to increased friction along the bearing surfaces. There are many technologies in place today that can predict misalignment. Provided is a guide for the top three predictive techniques on when to undertake machine alignment in Austin. Laser Alignment The laser alignment makes use of lasers to align machinery with accuracy and precision. The laser beam directs to a sensor, and the sensor transmits data to a device which decodes information and translates it to data which enables the user to convert it. Lase alignment is also able to establish a machine’s thermal expansion capacity and other potential issues. The downside to this technology is the hours of downtime and workforce required to execute the task. Vibration Analysis This technique works by using vibration to detect any defect in a machine. Different parts of the machinery are subjected to vibration to detect any change in vibration response, mechanical stability and critical speeds. It is advisable to take different samples to ascertain whether the machine breakdown is as a result of misalignment when using this technique. Normal vibration readings are generally in the 1x range for axial vibration and 2X for radial vibration. Thermography An outcome of misalignment in machinery is the wearing out of surfaces which translates to increased friction. This ultimately causes a rise in temperature within the machinery. A heat map is used by a technician to pick out areas exhibiting abnormal hot spots. Although the increase in temperature for machines is not a cause for alarm, frequent spot checks are advisable. For proper alignment, it is advisable to consider top-notch Machine Alignment in Austin services. The right kind of workforce and machinery will guarantee exceptional delivery of service and early detection of misalignment before a breakdown. Click here for more information. Be the first to like. Like...
Feb
1

The Benefits of Laser Alignment in San Antonio, Texas

The Benefits of Laser Alignment in San Antonio, Texas In places where the output of work depends largely upon machines, it is important that those machines work efficiently at all times, lest the company begins to experience a loss of income. In the days of old, the machines were worked on and put in proper working order mechanically, or by human design. Modern-day machine alignment is done by the use of lasers, which are accurate and precise. A company that does laser alignment in San Antonio, Texas helps companies keep their machines up to par and in top-notch working order. Why Use Laser Alignment for Machines For a machine to work properly, all the components, gears and bearings must be in the precise position to function accurately; otherwise, the machine will experience breakdown and lead to unnecessary downtime. Machine alignments are done during periods of planned downtime, and with the use of lasers, the time for alignment is cut down significantly. What used to take a day or two for mechanics to do could now be done in a mere fraction of that time with almost perfect accuracy. Other benefits of Laser Alignment With the use of lasers for machine alignments, the company will save money due to the reduction of the downtime and will be enabled to make more money. Another benefit of laser alignment is that the laser will be able to quickly put the machine back into the proper position which will help in reducing the problem with leaking seals. Machines will also last longer if everything is in place to function as supposed to, which will generate another area of cost savings. A final thing to look at with laser alignment is that quality control will be handled because the machine will be able to make a quality product. Who to Call in San Antonio, Texas Laser Alignment has been providing laser alignment solutions for industrial customers in the San Antonio, Texas area for a long time. The types of lasers used are the Renishaw Laser Interferometers and the Hamar Laser Alignment System. If there are any customers in need of Laser Alignment in San Antonio, Texas, the company is available. Get more information by visiting the website at http://laserprecision.net/, and go to where directed to “Click Here.” Be the first to like. Like...
Aug
7

FAQS About A Machine Laser in Dallas

FAQS About A Machine Laser in Dallas Using laser alignment to aid in machine alignment measuring and recording is the best way that a business can ensure that all of their equipment is in perfect working order. If this method has not yet been implemented, here are some frequently asked questions and answers about a machine laser in Dallas that will clear up any questions or misconceptions. Q: Can the laser be used to align a bore or bores? A: Yes, the laser can be easily adapted to any such situation. The laser may be either fit directly into the bore to achieve a center line alignment or it can also be placed outside the bore and fitted onto a tripod or mount and then projected through multiple bores to achieve parallelism or other such alignments. Q: Can the laser be used to align a lathe? A: Yes, absolutely! A special round laser is used. It is placed into the chuck of the lathe and a receiver is then placed on another part of the lathe such as the tail stock or tool holder and the lathe is checked in this manner. A quick set of measurements is taken and then it can be determined if the lathe is in perfect alignment or not. Q: Can using a Machine Laser in Dallas really save a company money? A: Yes, using a laser alignment system can save a company huge amounts of money. Think about it, if the machine is out of alignment, the wear and tear it can suffer from could be very expensive to repair, let alone if the machine needs to be replaced. If the cost of labor to repair the machine is also factored in, along with the downtime that is suffered if a machine goes down, it is easy to see why a laser alignment is the best bet to keep everything running safely and smoothly. Click Here for more information on laser alignment systems and what they can do for your business. When the bottom line of the business matters, it is crucial that the machines being used to power it are cared for in the best manner possible. Be the first to like. Like...
Apr
12

How Laser Alignment in Dallas Can Save Time And Money

How Laser Alignment in Dallas Can Save Time And Money Most machines contain rotating parts which require alignment in order to work properly and extend the life of the machine as much as possible. Because precision alignment requires both specialized machinery and highly trained technicians, large factory equipment that is crucial to production is more often kept in alignment through scheduled maintenance. But smaller machines are often ignored until they break down. This represents a cost in production and in human resources. Predictive maintenance specialists recommend giving attention to small machines as well as large ones and using a laser tool for precision alignment. Laser Alignment in Dallas can be a relatively small investment with a big pay off. When a business invests a large amount of money in a piece of factory equipment, that machinery is usually well maintained. Severe misalignment in a process-critical machine is rare. However, a production system depends on many smaller machines as well, and frequent small breakdowns can add up over time. Imagine a food processing plant with hundreds of small pumps in the production line. Because these pumps are not given predictive maintenance, they break down at the rate of two or three a day. Checking and correcting the alignment of those pumps could reduce the number of repairs to two or three a month, representing a significant savings to the company in the long run. Laser alignment is used to identify misalignment between connected shafts in a machine. Misalignment causes friction and wear that will eventually result in a breakdown. Laser alignment uses laser sensors that are attached to rotating shafts. As the shafts turn, the sensors measure their degree of alignment, which is adjusted accordingly. Two types of misalignment are parallel, when two shafts are parallel but offset, and angular, when one shaft is at an angle to the other. Traditionally, vertical and horizontal alignment have been done separately, but a more efficient process is to correct both at once based on a single set of data, and then re-take the data for final adjustments. Laser alignment is an important part of a machine maintenance program. With quality equipment, a few key trained staff members, and an investment of time, a business can keep all parts of its production system working smoothly. Click here to learn more about Laser Alignment in Dallas. Be the first to like. Like...
Sep
8

The Benefits of Alignment by Machine Laser in Dallas

The Benefits of Alignment by Machine Laser in Dallas Saving time and money is something every business strives to do, and aligning tools with the help of a Machine Laser in Dallas is one way to achieve this goal. When machines are aligned to the proper tolerance, lost production time becomes less of an issue, electricity bills decrease, and replacement cost expenses are reduced. The working environment improves, as employees are not required to do the same task again and again, through no fault of their own, and the functionality of the machines is optimized. This ensures the highest level of production. When a machine isn’t properly aligned, seals may leak, leading to production errors. Furthermore, vibration levels tend to go up, leading to new problems, and bearings may fail when the company needs them most. Shaft breakage is another issue that companies may see when machines aren’t aligned, along with coupling wear. As there are so many things that may go wrong, it is best to call in the professionals and have machines aligned regularly. Although there is an expense involved with doing so, it tends to be much less than the expenses associated with machines that aren’t properly aligned. What many companies fail to realize is that properly aligned machines benefit the environment in numerous ways. When the service life of various components of the machine is extended, this means new parts don’t have to be manufactured. As the manufacturing process makes use of oil, coal and/or gas, this becomes of great importance. The fewer fossil fuels used, the more the environment gains. The service life of the tools increases, the number of waste work pieces decreases, the available machine time, improves and more. In addition, a properly aligned machine will efficiently use resources. Therefore a company doesn’t need to worry about lubricants, oils and more being released into the environment. These are only a few of the many reasons why companies need to look into Machine Laser in Dallas alignment. There are numerous other benefits to choosing this option. Contact Laser Precision today for more information. Companies that choose to do so find their working environment improves in numerous ways, right along with their bottom line. Who doesn’t like that? Be the first to like. Like...

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